What is OMG? Is a new energy electric vehicle connecting cable assembly supplier
OMG cable manufacturer is a high-tech enterprise integrating R&D, production, sales and service. OMG is committed to becoming a world-class provider of new energy vehicle cable solutions, and was rated as one of the top 100 electric vehicle core components companies in 2017. ...
Based on the corporate mission of "green innovation, benefiting the public", a new form of new energy electric vehicle charging will be formed.
To support the automotive industry's growing electric vehicle (EV) market, OMG's range of automotive cables continues to provide high performance for the EV industry, and today, like many in the automotive industry, OMG's range of automotive cables is primarily focused on electric vehicle (EV) cable requirements. It includes the automotive cables of the vehicle itself, whether electric or conventional petrol and diesel, such as cables for functions such as starting, charging, etc., such as cables specific to ITT, BMW and other major manufacturer standards, etc. OMG also has American Standard Automotive Wire UL and European Standard Automotive Cable EN which are standard measurements.
The fast-growing electric vehicle market relies on a network of cables that support charging. Cables needed to support EV charging and the rapidly expanding EV charging station installation business. Residential and commercial will use EV Charge Connect and H05BZ5-F and H07BZ5-F cables for vehicle connectivity, Mode 1, 2, 3 charging and Mode 4 DC charging cables for industrial installations, as well as need for wider grid power connections cable.
For more electric vehicle charging cable information, please visit or search:
Electric vehicle charging cable from China's excellent cable manufacturer
As we move towards the new electric vehicle world, the cable equipped with the vehicle should be able to take advantage of faster charging speeds, which will soon become more widely used in roadside charging stations. Among them, professional cable manufacturers are cited to provide electric vehicle charging cables and automobile high-voltage cables
The prospect of electric vehicles is our future long-term publication, focusing on how to provide power for electric vehicles. It is the ultimate goal of more enterprise manufacturers, more charging infrastructure and cables from cars, and cable manufacturers provide automobile connecting cables.
No matter from the performance requirements, structures, standards and other aspects of product cables, they are provided by cable manufacturers with many years of experience in R & D and production of new energy vehicle conductive products. Here, Guangdong OMG provides automobile connecting cable options, customizes various special cables, and any automobile wire and cable requirements and standards. To learn more about EV charging cable products, please visit or search: omgevcable
Electric Vehicle Charging Cable Supplier Product Features
From the perspective of the structure of the cable, whether it is a high-voltage cable for a car or a charging pile cable for an electric vehicle, the core wire is usually twisted concentrically according to the standard requirements to obtain a satisfactory product cable. Among them, the flexibility of the cable can be maintained by using the tape on the stranded cable core.
OMG Charging Cable
Reference Standard:Q/OMG6.2-2015(AC charging cable) and Q/OMG6.3-2015(DC charging cable)
Product specifications, dimensions and structures may be changed due to technological progress, and similar specifications can be designed and manufactured according to customer needs. The specific specifications and parameters can be combined according to actual needs, and the outer packaging of the cable is orange or black.
In addition, Guangdong OMG (OMG') Conduction Technology Co., Ltd. is a manufacturer of new energy conduction products. OMG's new energy products started in 2009. OMG is also one of the first companies to obtain CQC&DEKRA certification, and is one of the drafting units of local standards for electric vehicle high-voltage lines. Yutong Auto, BYD Auto, BAIC and other related auto companies have established cooperative relations with OMG, of course, including but not limited to auto parts connector companies such as Amphenol, ITT, Xinbang, etc. to provide them with first-class quality cable products. OMG is the leader of new energy electric vehicle conduction products, and has a certain market position. OMG has its own professional R&D team, excellent products, its own service team, and sufficient production capacity. OMG already has the ability to customize the products that customers want, and can cooperate with automobile-related companies for a win-win situation.
More product:EV Charging cable
You can visit the website in more languages : https://www.cableev.com/
Test methods and standards for selecting types of automotive cables
The test methods for automotive cables are produced in many ways. Test whether they meet the standards in the flexibility, high and low temperature resistance, shielding performance and other characteristics of cables. So as to meet the needs of testing in the process of using the cable.
The test methods for shielding effectiveness of automotive shielding harness include line injection method and triaxial method The shielding effectiveness is usually defined according to the electrical length of the cable. The surface transfer impedance reflects the shielding effectiveness for electrical short time, and the shielding attenuation represents the shielding effectiveness for electrical long time
Of course, an automobile cable flexibility test method, based on the automobile cable flexibility test device described in any one of claims 1-5, is characterized in that it includes the following steps: sampling, selecting n sections of samples with the same length according to the outer diameter of the cable; Pulley shall be selected, and the models of the first pulley and the second pulley shall be selected according to the outer diameter of the cable; Adjust the support, and adjust the spacing between two supports according to the requirements of flexibility test under the specified bending radius; Set the pressure parameters, and set the compression speed of the press as required; Test the flexibility of the sample, horizontally mount each section of sample on the first pulley of the two supports one by one, start the press, make the second pulley of the lifting seat bend the sample, until the press shows that the pressure value does not increase, and record the maximum force value during the pressing process; Calculate the cable flexibility force value, and take the average of the maximum force value of n-section sample as the flexibility of the cable under the specified bending radius.
In addition, the test requirements of more projects are generated by different methods according to different characteristics of cables, which can obtain high-quality wires and cables to ensure the effective operation of transmission power of connecting equipment.
For more information about EV charging cable and EV HV cable testing process, please visit or search: https://www.omgevcable.com
电动汽车充电电缆是如何工作的?
纵观汽车发展史,传统燃油汽车经历了社会和技术发展到电动汽车的普及,乘用车在减排和环保方面似乎有了新的思路,其中,主要有两个方向:起电和加氢。
有四种类型的电动汽车充电模式。其中,人们日常使用的模式是模式二和模式三组合式的家庭充电。如下
充电方式二:单头充电枪+电缆+控制箱+插头接单相市电组合
充电方式三:单头充电枪+电缆+控制箱+插头接单相市电组合
电动汽车主要由直流电机和电池组驱动,其他原理基本相同。此外,直流充电桩主要由模块、主控板、通讯板、人机界面、充电接头、计费系统、空气开关、防雷、放电电阻、绝缘检测等组成,适用于社会车辆和公共巴士;电动汽车的大概行驶距离为30-90KW/h,续航里程为200-500km;(公交车)承载60-240kw/h,续航里程当然是充电桩功率越大,充电速度越快。
如果您正在为您的商业楼宇、楼宇住宅安装电动汽车充电设备,这里可以为您提供更多充电解决方案,解决电动汽车充电问题。在使用不同尺寸的电缆和连接器连接直流或交流充电桩设备时,更好地为电动汽车充电并提供更好的续航里程。
Mode 1:
Mode 1 (Schuko mode) refers to a household socket that uses a simple extension cord for charging without any safety device. This model is very unpopular. Volkswagen manufacturers no longer use it because leaders are always alive. Mode 1 is dangerous, and the battery charging speed is slow (from 0 to 100%, nearly 40-60 hours).
Mode 2:
Mode 2 is also called portable electric vehicle charger. This mode supports charging from Schuko and CEE sockets. The built-in charger in the vehicle converts AC * to DC * * and controls battery charging. In addition, we can plug this electric vehicle charging mode lead into a standard socket (usually 15A-16A), which takes 14-16 hours to fully charge the battery. It depends on the size of the battery.
Mode 3
It is a fixed point AC charger for residential or light commercial use. This mode 3 can be used in two ways. For example, the charging cable can be directly connected to the charging unit or it can be a detachable cable that you can carry in the vehicle and then insert into the charging unit. With Mode 3, the battery will charge in 4-9 hours.
Mode 4
Equipment using DC charging cables and connectors. In other words, "fast charger" mode 4 is the fastest way to charge the electric vehicle. Fast charging stations are very expensive, which is why they are often public. It is not approved by all electric vehicles. This mode can charge the car to 80% within 1 hour.
Electric bus charging infrastructure design
A major part of preparing for the electric bus ecosystem is building an adequate and efficient bus charging infrastructure.
The dynamics of EV charging infrastructure are different from other automotive segments such as electric 2W, 3W and automotive. Charging infrastructure has two main parts: charging solutions and power infrastructure.
Among them, the distinction between electric bus charging solutions:
Fully reliant on commercial charging; unlike other automotive sectors,
1. Electric buses do not have the specifications and models of household charging pile cables;
2. Compared with other vehicles, the battery capacity is 100kWh~200kWh, etc.;
3. The output efficiency value of the charging connector is different from the charging connector selected by other vehicles, generally 80~120kW, etc.; 4. Electric buses are used in public transportation, transportation industries, etc., and the charging equipment used for vehicles is compared with other electric vehicles. The automotive sector needs to pay higher capital;
Of course, while electric buses (passengers) provide guarantees for electricity, the power infrastructure needs to be coordinated through various sites and planning to achieve optimized charging facilities, provide additional safety measures, control systems and auxiliary infrastructure.
Under the current market operation, electric buses develop various operations through different business models. Among them, the operating cost model is one of the modes of establishing and operating the vehicle charging infrastructure. Under the charging infrastructure layout, the manufacturers of charging equipment and charging cables operate through the construction of the entire charging network to jointly maintain the vehicle charging infrastructure.
For the entire vehicle charging network, for more information on electric vehicle charging cable products, please visit or search: https://www.omgevcable.com
The development of the industry applied to electric vehicle charging cables
In the various industries required for the use of charging cables found by passenger vehicles, transport vehicles mainstream development of electrification, through the social development of charging cables using vehicles for these two major types.
However, at the policy level, to promote the development of new energy vehicles industry, from macro and micro multiple levels to drive the application of new energy vehicles. In different regions through the production class, purchase class, utility class and other preferential policies to promote the development of electrification of other industries, not only in passenger cars and transport vehicles to provide charging cables, but also in other transportation vehicles such as engineering vehicles to develop charging cables, for example, electric ships, electric aircraft, electric forklifts, etc.
At the market level, new energy electric vehicles show a market pattern that differs greatly from traditional vehicles. In terms of electric vehicle cable products, new energy electric vehicles are dominated by passenger cars and logistics and transportation vehicles, and the products provide top quality products for both types of vehicles, highlighting the advantages in the market of electrification.
In the market and policy to promote the joint role of encouraging car companies and manufacturers to provide the development of new technologies, accelerate the establishment of product direction applicable to vehicle applications, improve the system certification of more products and other advantages for the development of the charging cable industry.
至今,常识汽车的知名度也提高了、环保、越来越多的消费者的喜爱。设施建设逐步完善,给人们带来便利。
桩桩的充电原理是什么?转换成输出上的电压,然后通过与车上的电压进行实时通信,调节和输出电流至车上动力电池
主要的电池组要通过电动车和传统燃油车的发动机来提供,主要是为了给大众汽车和燃油车提供其他动力,主要是电动汽车的动力和动力,主要是由主要的电机驱动,驱动其他零部件。
下一台普通车需要充电吗?以小汽车充电:电池组容量为80kW·h。桩功率为120kw枪械。两枪同时,单枪60kW;80千瓦双使用模式。H÷60kW = 约1小时20分钟;单枪模式120kw输出;80千瓦。H ÷ 120kw = 约45分钟。
此外,配电盘、充电板主要由模块、主控板桩、通讯、人机、空气充电枪板检测、防雷、放电等组成。距离为KW,h00km,车辆为hh000-90-500;(客车为hh000-500060-2000km)。当然,汽车充电,例如电池重量,加速充电越过。 60kW·h。决定充电桩充电时间11,而20kW充电时间1008小时。 8小时的时间是没有的。足够长时间没有,靠电池本身的性能充电充电时间,不会充电。 BMS系统将增加对充电功率和电流的实时和过以达到最佳状态。大,超过BMS的限制值时,任何更大的控制充电都会产生影响。
一个口是一个纯电动汽车用的充电口呢?一般混合动力乘用车只有两个充电口接口通道(接连直流);只是一个路由接口,由于单支直流充电枪的流量最大为250A,因此会有电池组容量大的母线多路充电接口。
电动汽车最后的分类有哪些?其中有使用磷酸铁锂电池(比亚迪及表盘品牌)、三元锂电池(乘用车广泛使用、钛酸锂电池等)。
以上就是对充电设备和充电线的了解。我希望它对你有帮助。
想了解更多EV线和EV充电线,请访问OMG官网:https://www.omgevcable.com/
Since 2021, the demand for new energy vehicles in China has surged, and the sales and ownership of electric vehicles have increased, which has led to the growth of demand for charging piles. With the support and subsidies from China's "new infrastructure" and "stable growth" policies, it is expected that the growth rate of new energy charging piles will remain high. According to China Electric Vehicle Charging Infrastructure Promotion Alliance, China's charging pile market size increased from 7.2 billion yuan in 2017 to 41.87 billion yuan in 2021, with a CAGR of 42.2%. 2025 charging pile market size is expected to reach 210 billion yuan, with a 4-year CAGR of 50% expected to grow at a high rate. According to the data of Charging Union, the car-pile ratio will rise to 3:1 when the sales of new energy vehicles explode in 2021, which is still far from the target of 2:1 by 2030 proposed by National Energy Administration. 1) According to the data of Charging Union, China's charging pile market will be about 220 billion yuan in 2025. 2) We calculate in the following way: If we take the forecast of domestic new energy vehicle ownership of 26.72 million units in 2025 by Ai Media Consulting, the market size of charging pile is expected to reach 210 billion yuan in 2025. (2) We calculate as follows: If we take the domestic new energy vehicle retention volume of 26.72 million units in 2025 as forecasted by Ai Media Consulting, and calculate with the target vehicle-pile ratio of 2:1, corresponding to 13.36 million charging piles, assuming that 35% of them are DC piles and 65% are AC piles, and the value of a single DC pile is RMB 38,000 and a single AC pile is RMB 4,000, the charging pile market is expected to reach RMB 212.6 billion in 2025. Combined with the above charging alliance data and our measurement data, the measured data is 212.6 billion yuan, compared with 41.87 billion yuan in 2021, with a 4-year CAGR of 50%, reflecting that the increase in China's new energy vehicle ownership will force the development of charging infrastructure, and the charging pile market is expected to continue to maintain high growth.
For more EV charging pile cable and Liquid cooled charging cable related content, please visit or search for. omgevcable
The electric vehicle charging cable is used to connect the electric vehicle charging device and charging infrastructure, so as to conduction power to the electric vehicle, and is equipped with a certain number of signal lines, control lines, power auxiliary lines, etc. to ensure accurate control and safe operation of the whole charging process. Charging cables are generally used in charging stations, hotels, communities, garages and other areas. Portable charging cables can be placed in vehicles.
To learn more about EV cable and charging pile cables, please visit OMG's official website:https:/www.omgevcable.com/
Consumer demand for electric vehicle charging cables
With the development of technology in the automotive era, electric vehicles have gradually become one of the mainstream vehicles on the road. Of course, the electric vehicle charging cable is important as a connecting device in the charging field.
With the general increase in electric vehicle charging areas, some of which are charged through lamp posts, charging piles, etc., and other innovations, it is necessary to ensure that the cable provided by the electric vehicle can fully utilize every kilowatt, so that the owner can reduce the time waiting for the car to charge, Increase effective efficiency in charging electric vehicles.
as standard for charging cables. Not long ago, there were no clear standards for the charging equipment that every new car was equipped with. Automakers take note. This comes after detailed R&D and production of various power cords supplied by car manufacturers. Electric vehicle charging cables are now required to be implemented across the entire range of standards to make owning an electric vehicle simpler and more practical. Among them, the market currently has European standards, international standards and American standards to standardize charging cables.
When the situation is clear and clear, the requirements for charging cables required by users and consumers are fully reflected, and there are goals for charging cables; as an auto parts manufacturer, there are plans to sell electric vehicle charging cable products, providing more electric vehicle users. Consumers offer more practical and convenient cables for charging.
With the popularity of electric vehicles, passenger vehicles seem to have the best way to reduce emissions, which are mainly divided into two directions: electrification and hydrogen energy. For the comprehensive development of electric vehicles in the future, there are still many deficiencies. In any aspect, the transmission speed is expected by the masses. For example, the rapid operation of logistics and the rapid charging of charging piles are still what our people expect
As one of the important transmission channels and tools for vehicles to connect the charging pile equipment, the charging cable of the charging pile has four kinds of classified charging modes. For example, charging mode 3: the combination mode of single head charging gun + Cable + control box + plug connected to single-phase mains
The difference between charging mode 2 and charging mode 1 is that the controller is increased. Charging mode 2 has complete protection measures compared with charging mode 1, including over-voltage, under voltage, over-current, over-temperature and leakage power-off protection. Charging mode 1 has no protection measures. Charging mode three-phase for the first two modes, mode three increases the charging current to improve the charging speed, and the demand for charging safety will be higher. The charging mode 4 is a DC charging gun.
There are three connection methods:
The charging cable is connected with the electric vehicle end and pluggable with the power grid connection end;
The charging cable is connected with the power grid connection end and can be unplugged with the electric vehicle end;
The charging cable can be pluggable with the electric vehicle end and the power grid connection end.
The application can be used as a charging infrastructure for electric buses, electric trucks / trucks and other vehicles. Of course, for more information about the specifications of charging cables, or visit EV charging cable manufacturers, please visit or search: Https://www.omgevcable.com
How long does it take to charge an electric car at a charging station?
From the understanding, electric vehicles can be charged at home or at any public charging station. It only takes 30 minutes to fully charge the car, or it can take up to half a day.
However, as we move towards a new world of electric vehicles, onboard cables should be able to take advantage of faster charging speeds that will soon become more widespread at roadside charging facilities or charging stations.
Limiting the amount of time electric vehicles need to be charged before they get back on the road is an important factor driving their adoption, and many studies have focused on reducing these charging times. A new advancement utilizes alternative cooling technology to remove heat from the charging cable, allowing it to handle the type of current required to charge an electric vehicle within five minutes.
What size charging cable is used for electric buses
With the development of new technologies for electric vehicles, they can be charged at ultra-fast charging speeds such as 100-150kW, which are for users to see in auto parts advertisements. However, this requires finding the right charging cable and connector to provide the achievable power, which can only be found in custom charging cables.
Among them, the charging interface of an electric bus, as a hybrid passenger car, generally has an AC charging port, and a pure electric passenger car has two charging ports, one is an AC interface (connected to an AC power pile), and the other is a DC interface (connected to a DC power pile). . However, the bus only has a DC port. Because the single gun of the DC charging gun is the largest, the charging speed is the fastest. This is a good performance for the fast operation of public transport.
Electric buses, also known as electric medium-sized buses, are powered by on-board power supplies. It includes battery electric vehicles (Bev), hybrid electric vehicles (HEV) and fuel cell electric vehicles (FCEV). Three core components: battery, motor and electronic control. It is the same as the charging principle of other electric vehicles. It uses the charging cable of the specification through the charging station and the connector to transfer the power to achieve a fully charged condition of the whole vehicle.
Of course, with a good connector and a high-quality charging cable, the transmission will be more effective during the charging process. OMG is committed to becoming a world-class provider of new energy vehicle cable solutions.
FAQ
The following content is provided by cable manufacturers Product solution content
The rise of new energy vehicles
With the innovation of scientific and technological pace, the development of new energy vehicles has become an inevitable trend in the development of global automobiles. Relevant institutions predict that new energy vehicles will grow at a rate of 5% to 15% or even higher in the next 5 to 10 years. At present, new energy vehicles have become the mainstream of automobile industry upgrading, and the demand for wiring harnesses suitable for them will increase greatly.
In response to the rise of new energy vehicles, olmeg adjusts its strategy according to market dynamics. The research and development of new energy vehicle special lines is launched to create a more complete on-board power system transmission wiring harness for future new energy vehicles. At present, the new energy vehicles seen in the automotive market are equipped with high-voltage circuits. Therefore, wiring harnesses and connectors suitable for high-voltage circuits are very important.
The wiring harness is an important part of the automotive electrical system. For the power transmission wiring harness in new energy vehicles, the commonly used wire specifications are 2.5, 6.0, 35, and 50 square wires. With the development of new energy vehicles in my country, the use of new energy vehicles is vigorously promoted and encouraged. This will strongly stimulate automotive wiring harness manufacturers. The increase in demand for high-voltage wiring harnesses for new energy vehicles will prompt automotive wiring harness manufacturers to make technical and production preparations as soon as possible in terms of technology research and development and improvement.
It can be seen that new energy vehicles can be regarded as a "land of hope", carrying people's infinite expectations for future environmentally friendly life.
If you want to know or consult more about electric vehicle cables, you can visit the official website of OMG Cable: https//www.omgevcable.com
What is ev high voltage cable
Classification of high-voltage wires and cables, high-voltage cables are a kind of power cables, and high-voltage cables are laid in buildings with air chambers. High voltage cables are sheathed with flame retardant plastic sheaths of low smoke polyvinyl chloride (PVC) or fluorinated ethylene polymer (FEP).
High voltage wire harness is the main carrier for power output of electric vehicles, and is one of the key parts in ensuring the performance and safety of the whole vehicle; The main function of the high-voltage harness in the vehicle is to provide high-voltage and strong current power supply for new energy vehicles. It is a high safety part in new energy vehicles and has the characteristics of large voltage / current, large wire diameter and large number of wires
Usage characteristics of European standard charging cable
With the deepening of vehicle electrification development technology, new energy vehicles are not only more and more widely used in the field of passenger cars, but also gradually penetrated into various industries in the future electric buses, electric mechanical vehicles and other fields. In the transportation industry, which is now developing key industries, the electrification of logistics vehicles is the focus of attention in the field.
Among them, the use characteristics of charging cables of different standards are different for each type of vehicle. For example, the charging connector cables of European standards generally apply iec62893 standards, which are applicable to the connection mode of CCS 2; The cable standard must adapt to the following characteristics, for example, in the cable material, the bending radius is ≥ 6 * OD, oil resistance and high and low temperature resistance; Of course, in choosing the color of the outer sheath of the cable, it can be found that the cable required by different consumers will be different. This is the cable manufacturer's customized cable according to the customer's needs, which can meet the requirements of the consumer's subjective consciousness and provide services for the consumer user. And the standards for color requirements must be in RoHS 2.0 and reach.
If you need to know more about the European standard electric vehicle charging cable, please visit or search: charging cable ev
What are the #high-voltage harnesses of automobiles
In new energy vehicles (pure electric as an example), the high-voltage harness can be divided into five parts
(1) Power battery high voltage cable: that is, the harness connecting the power battery to the high voltage box
(2) Motor controller cable: that is, the harness connecting the high-voltage box to the motor controller
(3) Fast charging harness: that is, the harness connecting the fast charging port to the high-voltage box
(4) Slow charging harness: that is, the harness connecting the slow charging port to the on-board charger
(5) High voltage accessory harness (high voltage harness assembly): that is, the harness connecting the high voltage box to DC / DC, on-board charger, air conditioner compressor and air conditioner PTC.
Shielding material of high voltage harness
In order to ensure the safety of high-voltage and high-current wire harness, it is very important to select the insulation materials used for
vehicle cables. The shielding materials of high-voltage harness are as follows:
(1) LSZH: LSZH can be divided into po (polyolefin) and EPR (ethylene propylene rubber), of which Po cable materials are the mainstream. There are a lot of AI (OH) 3 and Mg (OH) 2 inorganic flame retardants in the formula of Po type LSZH flame retardant cable material, which makes the cable material have better flame retardant, low smoke, halogen-free, low toxicity and other characteristics, but also makes it different from other non flame retardant materials and halogen-containing flame retardant materials in physical and mechanical properties, electrical properties and extrusion process properties.
(2) TPE: TPE is a polymer material with both rubber and thermoplastic characteristics. It shows high elasticity of rubber at normal temperature and can be plasticized at high temperature. However, this material is not wear-resistant and cannot meet the requirements of high-voltage wire harness for electric passenger vehicles.
(3) XLPE: XLPE is made of ordinary PE (polyethylene) material with temperature resistance grade of 75 ℃ after radiation crosslinking. Its temperature resistance grade can reach 150 ℃, and it has excellent physical and mechanical properties, overload resistance and long life, but it is not flame retardant.
(4) Silicone rubber: silicone rubber has high breakdown voltage, so it has arc resistance, leakage trace resistance and ozone resistance. It also has good high and low temperature resistance, high temperature resistance up to 200 ℃, good insulation performance, stable performance and flame resistance under high temperature and high humidity conditions. After comparing the properties of the above materials, silicone rubber has become the first choice of high-voltage cable insulation materials for electric passenger vehicles because of its good physical and mechanical properties, long service life and low price.
performance requirements for automobile high voltage harness
(1) Electrical performance: in terms of electric passenger vehicles, high-voltage cables mainly play the role of transmitting energy, which needs to transmit the energy of the battery to each subsystem. Therefore, the high-voltage harness of electric passenger vehicles designed must meet the high-voltage and large current transmission.
(2) Shielding: during the operation of electric vehicles, the repeated changes of electrical loads and the frequency conversion technology widely used in the system cause sharp fluctuations in harness voltage, current and frequency, resulting in large electromagnetic interference. Generally, high-voltage connectors are 360 ° shielded, and high-voltage cables are shielded cables.
(3) Mechanical performance: due to the large diameter of the high-voltage cable of the electric passenger vehicle, special routing is required, that is, the high-voltage harness of the electric passenger vehicle is arranged outside the vehicle. Therefore, the high-voltage harness of the electric passenger vehicle must be designed for mechanical protection, dust prevention and waterproof
(4) Durability: the high-voltage harness shall have the properties of temperature resistance, weather resistance, corrosion resistance, vibration resistance, cable abrasion resistance, etc., and shall have large safety margin and connection life to ensure long-term reliable operation of the vehicle. In order to improve the service life and quality of the high-voltage harness, the connection between the high-voltage cable and the high-voltage connector should be reinforced, the connection between the high-voltage connectors should be locked, and the wiring scheme should be optimized. The high-voltage harness material should be wear-resistant
Unshielded twisted pair (unshielded wire for short). Unshielded twisted pair cable is composed of multiple pairs of twisted pairs and a plastic sheath. The International Electrical Industry Association defines five different quality levels for twisted pair cables; Class III, class V, super class V and current class VI unshielded twisted pair cables are often used in computer networks. The third type of twisted pair is suitable for most computer local area networks, while the fifth and sixth types of twisted pair greatly improve the properties of transmission medium by increasing winding density and high-quality image materials.
To learn unshielded cable,please visit OMG office website:www.omgevcable.com
With shielded electric vehicle high voltage line, shielded electric vehicle high voltage cable and shielded EV high voltage line. It is a cable with anti external electromagnetic interference ability formed by adding a shielding layer to the transmission cable. The shielding layer of this cable mostly adopts braided metal wire or metal film, and there are many different ways of single shielding and multi shielding. Single shielding refers to a single shielding net or shielding film, in which one or more wires can be wrapped. Multiple shielding mode is multiple shielding nets, and the shielding film is in one cable. Some are used to isolate electromagnetic interference between conductors, and some are double-layer shielding used to strengthen shielding effect. The shielding mechanism is to ground the shielding layer to isolate the interference voltage induced by external connection to the conductor. These products are suitable for transformers and similar equipment.
To learn Shielded cable ,please visit OMG office website:www.omgevcable.com
DC charging pile is a power supply device fixedly installed outside the electric vehicle and connected with the AC power grid, which can provide DC power for the power battery of off-board electric vehicle. The input voltage of DC charging pile adopts three-phase four wire AC380V ± 15%, and the frequency is 50Hz. The output is adjustable DC, which directly charges the power battery of electric vehicle. Since the DC charging pile adopts three-phase four wire system for power supply, it can provide sufficient power, and the output voltage and current can be adjusted in a wide range, which can meet the requirements of fast charging. The three-phase 380V AC enters the three-phase four wire meter after passing through EMC and other lightning protection filter modules. The three-phase four wire meter monitors the actual charging power of the whole charger. The DC charging pile has a large current of 1500V, and the heating will be relatively large, so the lines are relatively thick. The DC charging pile is a power supply device fixedly installed outside the electric vehicle and connected with the AC power grid, which can provide DC power for the power battery of off-board electric vehicle.
DC charging pile cable is a special charging pile cable with oil resistance, chemical resistance, acid and alkali resistance, high temperature resistance, high voltage resistance, water resistance and anti electromagnetic interference; The product has good concentricity, high flexibility and stable and reliable performance. It is the best choice for outdoor charging pile.
Charging pile is one of the facilities for electric vehicles to supplement electric energy. According to the types of AC charging pile and DC charging pile, it can be called "slow charging" and "fast charging". As the interaction between the charging pile and the electric vehicle, the charging cable plays an important role. With the gradual increase of the total amount of electric vehicles on the social road, DC charging piles are more popular with consumers, which is the reason for shortening the charging time of electric vehicles and facilitating charging.
Then, the difference between AC charging pile and DC charging pile
AC charging pile refers to a special power supply device that provides AC power to electric vehicles with on-board chargers by conduction.
The DC charging pile is a power supply device that is fixed outside the electric vehicle and connected to the AC power grid, and can provide DC power for the off board electric vehicle power battery. The input voltage of the DC charging pile is three-phase four wire AC380V ± 15%, and the frequency is 50Hz. The output is adjustable DC, which directly charges the power battery of electric vehicles. As the DC charging pile adopts the three-phase four wire system for power supply, it can provide sufficient power, and the output voltage and current can be adjusted in a wide range, which can meet the requirements of fast charging. The three-phase 380V AC enters the three-phase four wire ammeter after passing through the lightning protection filter module such as EMC. The three-phase four wire ammeter monitors the actual charging amount of the whole charger when it is working. One DC charging pile has a large current of 1500V, which generates a large amount of heat, so the wires are relatively thick. The DC charging pile is a power supply device that is fixed outside the electric vehicle and connected to the AC power grid and can provide DC power for the power battery of the off board electric vehicle.
DC charging pile cable is a special charging pile cable with oil resistance, chemical resistance, acid and alkali resistance, high temperature resistance, high voltage resistance, water resistance and electromagnetic interference prevention; This product has good concentricity, high flexibility and stable and reliable performance, and is one of the choices for outdoor charging piles.
No matter which type of charging pile consumers choose, they need to choose the appropriate charging cable, and realize the high efficiency of charging electric vehicles through the combination of charging modes of electric vehicles. To learn more about charging cables product types, please visit or search: https://www.omgevcable.com/ev-charging-cables/393.html
The AC charging pile refers to a special power supply device that provides AC power for an electric vehicle with an on-board charger in a conductive manner.
The charging pile is a kind of electric vehicle charging and replacing facilities. The single-phase charging pile has a maximum rated power of 7kW and is mainly suitable for charging small passenger vehicles (pure electric vehicles or plug-in hybrid electric vehicles). According to the battery capacity of the vehicle configuration, it generally takes 3-8 hours to fully charge. Among them, the maximum rated power of the three-phase AC charging pile is 43KW (some websites also report 44KW)! Most of the three-phase AC charging piles are fast charging for electric vehicles in Europe. Generally, fast charging requirements are stipulated: charging in half an hour reaches 80% of the battery capacity.
AC charging piles are suitable for providing AC power for electric vehicles with on-board chargers. AC charging piles can be easily installed in various public, unit and residential parking lots, and can also be installed in various large, medium and in a small electric vehicle charging station. It adopts self-service operation and is suitable for all kinds of unmanned parking spaces. Users can complete charging, payment and other operations independently.
Features of AC charging pile cable.... safe and stable, system integration, simple and easy to use, small footprint, easy installation and so on.
The AC charging pile provides reliable electrical safety protection functions, which can be anti-theft, dust-proof, waterproof, stable in operation, and can ensure long-term reliable operation. The protection level meets the outdoor IP54 level.
System integration, the AC charging pile highly integrates the required functions, such as charging, human-machine operation, safety protection, metering and billing, and the system is simple, easy to understand, and stable and reliable in operation.
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For the selection of electric vehicle charging, in principle, we determine the charging mode used and the current output by the charging mode to select the corresponding cable.
The selection of charging mode 3 cables, the principle of charging cable selection is to determine the charging mode used and the current output by the charging mode to select the corresponding cable. The common output currents of charging mode 3 are 16A, 32A, three-phase 32A, three-phase 63A, three-phase 125A, that is, the corresponding charging cable is optional
OMG 3*4.0+2*0.75 cable,
OMG 3*6.0+2*0.75 cable,
OMG 5*6.0+2*0.75 cable,
OMG 5*16+2*0.75 cable,
OMG 5*35+2*0.75 cable.
Selection of charging mode 4 cable, charging mode 4 is DC charging, which has obvious advantages such as high charging current and fast charging speed, so it has higher requirements for safety, and the diameter of the cable is thicker. Need to add ground wire, auxiliary power wire, control wire, and more requirements for cables. When choosing cables, you need to pay attention to product softness and bending radius; high and low temperature resistance, oil resistance, acid and alkali resistance, water resistance, wear resistance, crack resistance, resistance UV; flame retardant performance; electrical conductivity, conductor temperature rise; whether the material meets the latest environmental protection standards of ROHS & REACH, it will be more secure to choose products with product certification. The common output current of charging mode 4 is 80A, 125A, 200A, 250A, and the corresponding charging cable is optional
OMG 2*20+25+2*4.0+6*0.75 cable
OMG 2*35+25+2*4.0+6*0.75 cable,
OMG 2*50+25+2*4.0+6*0.75 cable,
OMG 2*80+25+2*4.0+6*0.75 cable.
It is worth noting that due to the different charging pile cable standards issued by various countries, we must use the corresponding national standard charging pile cable when exporting. These are not difficult decisions if you choose the right charging station cable supplier.
A brief introduction to the charging issues of new energy vehicles
The charging problem of new energy vehicles mainly involves the following aspects:
1. Insufficient charging facilities: Compared to traditional fuel vehicles, new energy vehicles require specific charging facilities for charging, and currently the number of charging stations in the country is still relatively small, especially in some rural and remote areas.
2. Slow charging speed: Compared to refueling, the battery charging time is longer, requiring 20 minutes to several hours to charge, which will have a significant impact on the user experience.
3. High charging cost: Currently, the charging electricity cost of new energy vehicles is relatively high, and the electricity prices vary in different regions. This will also put some economic pressure on users.
4. Inconsistent charging standards: Currently, there are various charging standards and interfaces for new energy vehicles, and the charging methods vary among different vehicle models, which brings inconvenience to users' charging.
To address these issues, relevant government departments and enterprises need to further increase investment, strengthen the construction of charging facilities, improve charging speed, improve charging standards and regulatory mechanisms, and promote unified charging standards and charging interfaces to promote the healthy development of the new energy vehicle industry.
We provide you with information on electric vehicle wiring harnesses, schematic diagrams of electric vehicle wiring harnesses, wiring harness production processes, and other wiring harness cables to help you find more exciting cable content: https://www.omgevcable.com/ddqcqddl/97.html
As an automotive interior device to operate effectively, automotive high-voltage cables play an important role in it. The technology of key components such as batteries, motors, and electronic controls is inseparable from high-voltage wiring harnesses.
The appearance of high-voltage cable sheath is generally cross-linked polyethylene insulation, XLPE, PVC, etc., but the structure of high-voltage cable is composed of core, inner insulation layer, semiconductor layer, steel armor, filler, outer insulation layer, etc.; conductor is copper or plated Tin copper, but in conventional cables, copper is mostly used as the conductor. Cables with different uses use different materials, but the cores are copper or aluminum. The specific use of copper, aluminum or tinned copper is related to the price of the market materials and can only be used in special cables.
However, how many layers of high-voltage cables do they play?
The high-voltage electricity is sealed to three layers, the innermost layer of the first layer is an insulating layer, and the next layer is a conductive layer, among which there are shielded or unshielded cables. The shielded cable has an improved electric field. As a measure of distribution, a conductor wrapped with a conductor outside the conductor is called a shielded wire. The conductor wrapped with a conductor outside the conductor is called a shielded wire, and the wrapped conductor is called a shielding layer, which is generally a braided copper mesh or copper moor (aluminum). Of course, the inside of the cable is a conductor, which conducts electricity as a whole product. The overall cable forms an insulating layer that truly protects the entire cable, and is generally divided into three layers for the correct function without damaging the cable.
Problems and solutions encountered in the charging of new energy vehicles
The main problems faced by new energy vehicle charging include: long charging time, insufficient charging facilities, opaque charging fees, and inconsistent charging methods.
To address these issues, the following solutions can be taken:
1. Long charging time: New charging technologies can be researched to improve charging speed, such as fast charging technology, wireless charging technology, etc.
2. Insufficient charging facilities: Government agencies and units can increase investment in the construction of charging facilities and encourage enterprises to increase their efforts in the construction of charging facilities, such as building charging stations and setting up charging stations in public places.
3. Untransparent charging fees: Reasonable charging standards can be established and supervision strengthened to prevent the occurrence of arbitrary charging.
4. Inconsistent charging methods: It is possible to strengthen the formulation of charging standards, establish a unified charging interface and mode, and facilitate users to charge in different places.
In summary, strengthening guidance on the construction of charging stations, encouraging enterprises to invest in the construction of charging facilities, improving charging standards and regulatory mechanisms can effectively solve the problems faced by new energy vehicle charging.
For more information on charging station cable products, please learn or visit: https://www.omgevcable.com
Home new energy electric car, choose AC or DC charging pile is better? Mainly depends on these aspects, portable charging pile and wall-mounted charging pile types, by understanding the needs, environment, market and other products suitable for electric vehicle charging.
Wall-mounted charging post: It needs to be installed on the parking space, and the mainstream is 7KW, 11KW and 22KW in terms of power size.
7KW means 7 degrees of charge in 1 hour, which is equivalent to 40 kilometers.
11KW stands for 1 hour charging 11 degrees, which is equivalent to 60 kilometers.
22KW means 22 degrees of charge in one hour, which is equivalent to 120 km.
Portable charging pile: It is a way to charge an electric vehicle with its own charger by installing the vehicle charger on it. It uses 220V single-phase alternating current for charging, and the charging current is generally 16A or 32A. The power of 16A portable charging post is about 3.3kw, and the power of 32A portable charging post is 7kw.
After understanding some generalities, what are the criteria for our selection? Consider the battery capacity demand of the tram, consider the environment of installation, consider the price comparison of each brand in the market, consider the product quality and brand strength .....
The final choice is in the specification characteristics of the product, if you want to know more about charging cable, please visit or search for omgevcable.
Difference between automobile high voltage cable and charging cable
In electric vehicles, high-voltage cables of electric vehicles are used to connect the charging port with the battery, the interior of the battery, the battery with the engine and other components, as well as battery energy storage equipment, as the carrier of internal power transmission. The charging cable is used to connect the electric vehicle charging device and the charging infrastructure, so as to transmit power to the electric vehicle. The following describes the distinction between the cables of the two products from outside to inside, and then from the certification standard. The differences between the two kinds of cables are introduced from cable protection measures, physical performance requirements to cable core.
Different protection measures: the internal environment of the vehicle is complex and harsh, and necessary protection measures should be taken around the vehicle high-voltage cable; The charging cable has no protective measures and has to withstand various impacts and ultraviolet exposure.
Different physical performance requirements: the automobile high-voltage cable needs to meet the wear-resistant requirements of the automobile; The charging cable shall meet the anti rolling requirements of mobile cable.
Different chemical resistance: the automobile high-voltage cable should withstand all kinds of liquids that can be contacted on the automobile; The charging cable shall withstand various liquids in the living environment outside the vehicle.
Different size requirements: due to space constraints, automotive high-voltage cables have strict size requirements. The smaller the size, the better; The charging cable has no size limit and can be made thicker and larger.
Different color requirements: it is internationally stipulated that the color of automobile high-voltage cable is orange; There is no requirement for the color of the charging cable. The number of cable cores is different: in order to facilitate laying, the automobile high-voltage cable is usually dominated by single core; The charging cable is usually a multi-core integrated cable, including high-voltage main line, ground wire, low-voltage signal line and even communication double effect line (can). Different international standards: the international standards of automobile lines are formulated by ISO; The international standard of charging line shall be formulated by IEC organization.
For more EV HV Cable and electric vehicle High-Voltage cable, please visit OMG official website: https://www.omgevcable.com/
Electric flying machines use standard charging cables
Since entering the era of modern technology, transportation has brought enough convenience to human beings. From traditional fuel vehicles To new energy electric vehicles, each step of the journey by the production of research and development, manufacturing processes and other developments in. Electric flying machines, which can be called electric aircraft and drones, need to fly on electricity, fly in the sky, powered by electric motors, without noise or any pollution emissions.
Electric flying machine, that is, can run on the land like an electric car, and can fly in the sky like an airplane, is both environmentally friendly and convenient new transportation. So electric flying machine with its unique advantages, gradually into the eyes of the people and more and more be put forward more and more concepts, I believe that in the future electric flying machine can become one of the travel tools to choose.
Application of electric flying machine: electric flying machine has the advantages of high efficiency, low noise and low emission, which can cover a variety of application scenarios such as urban passenger transportation, freight transportation, personal flying machine and emergency medical service.
By observing the power, current and rated voltage of the equipment connected to the cable, the charging cable with standard specifications for the flying machine is selected. For example, in the selection of electric vehicle charging cable found that the specification 3 * 6 + 1 + 0.75 standard charging cable is commonly selected for use; of course, out of the standard for different charging equipment with different specifications. Need to know more cable models, you can see the charging cable publicity page in the visit: OMG cable
Performance of cables for marine use connecting equipment
Marine cable, the main use in the ship or offshore construction of power, signal transmission
Due to the use of harsher environmental conditions, the cable is required to be safe and reliable, long life, small size, light weight, and has excellent temperature resistance, fire resistance, flame retardant, oil resistant, moisture resistant, seawater resistant, excellent electrical and mechanical properties and other requirements. Marine power cable is a kind of marine cable. Commonly used standards: IEC 60092 series, GB/T 9331 series
Similar to the main classification of wire and cable, marine cables can be divided into marine power cables (including rated voltage frequency AC 1kV and below low-voltage power cables and rated voltage frequency AC 3 ~ 15kV medium voltage power cables), marine control cables, marine communication cables, marine signal cables and marine RF cables according to the scope of use.
Cable connection equipment purposes, for power, lighting and signal transmission, etc. Cable laying position requirements whether long-term immersion in water, low temperature and the requirements of whether with shielding, etc. In addition, in the working conditions, fixed laying, laying through the tube and moving conditions require special requirements, etc.
Need to know more information about special cable products for connecting equipment, you can in the high-voltage cable product promotion page at. Charge point cables
Buy electric car cable from the manufacturer
Product features: OMG electric vehicle charging cable has the following advantages: the product is soft, feels good, bending radius is less than 5D; oil, acid and alkali resistant, water resistant, wear resistant, tensile, rolling, crack resistant, UV resistant, color stable; good flame retardant properties; bending strength is greater than * times; all materials comply with ROHS 2.0 and meet environmental standards.
Introduction: OMG is committed to becoming a world-class new energy vehicle cable solution provider and was named one of the top 100 companies in electric vehicle core components in 2017.OMG invests a lot of resources in independent research and development of new energy electric vehicle conductive products.
Case Analysis: OMG's national standard electric vehicle cables have occupied the main domestic market since 2018. Among them, EN standard charging cables and UL standard charging cables have been exported to BMW, Mercedes-Benz, Porsche pod point and other foreign customers. It is believed that in the future the goal is to form a new breakthrough in the field of electric vehicle charging.
Select electric vehicle charging cable please check the new page of OMG products at:https ://www.omgevcable.com/ddqcqddl/97.html
Today, the electric vehicle charging line market is developing rapidly and is expected to achieve positive growth in the future. According to the data of various indicators, it is mainly due to the growing demand for electric vehicles and fast charging cables in developed and developing countries around the world. The main players in the market pay more attention to product development, technological progress and M & A, so as to make steady progress in the global market.
Other players in the market include general cable technology and equipment connection companies, such as EV teison, simbond Electronics Co., Ltd., te connectivity, Phoenix Contact, Brugg Group AG, Basen group, dynen Corporation, APTIV and Leoni AG, and omg EV cable.
The automotive wiring harness industry is now highly dependent on the automotive industry, and most car companies have their own relatively mature and stable automotive supporting facilities. For example, international auto companies represented by German, American, and Japanese companies carry out strict assessment and inspection on parts suppliers, and the combination of automotive wiring harness suppliers and car companies that have long required high standards for parts and components is also relatively stable. .
For example, the global automotive high-voltage wiring harness market is mainly dominated by Japan's Yazaki, Sumitomo Electric, Fujikura, Europe and the United States, such as Lenny, Aptiv, Lear and other wiring harness manufacturers, the market concentration is high, the market share of the top three brands exceeds 70% .
Most of the large self-owned brand car manufacturers have local wiring harness factories with stable supporting production, while foreign and joint venture car manufacturers have higher requirements for wiring harnesses, and most of the selected wire harness manufacturers are international component manufacturers.
For example, from another point of view, it is mainly expanded from traditional low-voltage wire harness and connector suppliers. More suppliers of connectors and production wire harnesses have high product quality and stable production, and the cost of production still needs to be in the future. Make more adjustments, achieve technological breakthroughs in the design and development of high-voltage wiring harnesses, have leading R&D strength, and have great development potential.
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Smart charging refers to a charging system that provides a shared data connection between the electric vehicle, the charging station and the user. Smart charging allows monitoring, managing and limiting energy consumption, thus optimizing energy consumption in terms of cost and usability.
According to news reports, the benefits of smart charging are so prevalent that a revision by a professional body has resulted in smart chargers only being eligible for it. Along with user benefits such as reduced operating costs, scheduled off-peak rate usage and avoidance of annoying trips through load management, smart charging is now most often installed.
However, while smart charging offers inherent benefits, it does pose installation problems for electricians.
While some chargers have adopted Wi-Fi connectivity to establish data connections, many charger manufacturers have identified Wi-Fi-related issues (such as range and signal loss due to construction) and have chosen to use "hardwired" data connections to improve reliability and user experience.
This means that electricians typically need to install two cables: one for power and one for data. This, of course, results in more work, longer installation times, more inventory, and often having to route both cables through difficult routes into the building.
In this area of charging cables, more cable manufacturers' R&D teams are identifying problems so that electric vehicle charging cables can be better improved and give users an enhanced experience.
To inquire about EV Charging cable product offers, please visit or search for : https://www.omgevcable.com
With the constant changes in international fuel prices, changes in the electric vehicle market industry continue to occur, especially as a charging cable for vehicles and charging piles, which may be a trend in the future. However, in response to global performers, a new innovative opportunity and business model has emerged: two-way charging.
Bidirectional charging is an emerging technology that enables a growing number of electric vehicles to not only store energy for driving, but also power buildings and the wider grid. Keep refrigerators, lights, and the Internet running in homes and other buildings during an emergency, eliminating or reducing the impact of most power outages. Bidirectional charging also has the potential to make the entire grid greener and more efficient, with increased and better use of wind and solar energy.
In simple terms, bidirectional charging is when your car battery can receive energy from the grid and share the electricity it produces. However, there will be two main categories of distinction.
1: Vehicle-to-Grid (V2G): Energy is output from the EV charger to support the grid.
2: Car to Home (v2h): Energy is used to power a home or business.
The inevitable question, then, how does this work for charging my electric car?
When you charge an electric car, the alternating current (AC) it receives from the grid needs to be converted to direct current (DC) in order for it to power the car battery in the correct form. Of course, this can be done via a converter in the vehicle or an external charger.
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How to solve the problem of charging time of freight forwarders
So far, electric trucks have either been used for long distances, or additional charging stations have been set up. However, the tight schedule in the shipment does not actually allow any additional docking points to charge the battery. Therefore, the promotion of new technologies in the field of charging technology is crucial to make alternative drives attractive to logistics companies.
The development of innovative charging system not only ensures the local zero emission transportation of goods. Trucks can be used as energy storage for renewable energy sources (such as wind turbines) when stationary. These plants can generate energy even if the demand is low. Therefore, using trucks with large battery capacity for intermediate storage and subsequent power transmission can not only store energy, but also promote the stability of the power grid by buffering the peak demand. The problem of charging time can be solved, which can improve the transportation cost and reduce the electrification of commercial vehicles used by the transportation department to optimize the grid connection.
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#Truck charging cable
#Electric truck
Browse the website of electric vehicle home charging cable
Electric cars are becoming more and more popular every day. By the end of July, nearly 130000 new electric vehicles had been sold this year, an increase of 50% over the first seven months of last year.
But the reality is still that if you can charge it at home instead of relying on the public charging network, then electric vehicles are a more viable option. Electricity is much cheaper. You can charge your car when you sleep, instead of waiting for it to charge when you go out.
Of course, this also applies to plug-in hybrid vehicles, because their smaller batteries are more likely to need to be recharged every day if you want to get the most from them.
If you charge at home, you really need a wall box instead of relying on the standard three pin plug and socket. Although you can charge the car in this way, if your home wiring does not meet the requirements, it will be slower and more dangerous. Wall boxes are almost a must-have.
Inevitably, even in the relatively early days of the current EV revolution, many suppliers have provided home charging solutions, and it may be a task to try to determine which one is most suitable for you.
For most families, a 7kW wall box is enough, because this is all the power that your home power device may be able to provide. If you are lucky enough to have a three-phase power supply, you may get a 22kW wall box, which can charge your car faster.
Here, auto experts focus on some of the best websites to provide advice and equipment for drivers who want to charge at home. For simplicity, we list them in alphabetical order, as well as one we avoid.
Website: https://www.omgevcable.com
Keywords provided: EV Charging cable, Charging needle cable,
How many square meters of cables are needed for the 7kw car charging pile
As the energy supply device of electric vehicle, the charging performance of electric vehicle charging pile is related to the service life and charging time of battery pack. This is also one of the most concerned aspects of consumers before purchasing electric vehicles.
Technical features of high-voltage shielded energy storage harness application
In the entire energy storage industry chain, energy storage harnesses play an important role in data and signal transmission and power supply. In order to ensure stable and reliable signal connection of the energy storage system, there are relatively strict requirements for the energy storage harness in terms of high temperature resistance, high voltage resistance, aging resistance, electromagnetic shielding, flame retardancy and other performance.
Application scenario example: Through-the-wall energy storage connector, supports high current connection solution, with locking structure, firm and reliable, can prevent accidental falling off.
Energy storage harnesses are widely used in energy storage, electric vehicles, aerospace, military applications and other fields. Energy storage harnesses are used for the transmission of electrical energy, among which the protective device is used to protect the energy storage battery from damage by overcharging, over-discharging and short circuit. Energy storage harnesses can greatly improve energy utilization and reduce energy waste and environmental pollution.
Details of standard requirements for insulation materials of new energy cables
With the rapid development of the new energy industry, new energy cables, as key components of power transmission, have increasingly stringent standard requirements for insulation materials. The following is a detailed analysis of the standard requirements for insulation materials of new energy cables:
1. Physical performance requirements
The physical properties of insulation materials of new energy cables must comply with national standards, mainly including:
Tensile strength: ensure that the cable is not easy to break when stretched by external force, and ensure the stability and safety of the cable.
Elongation at break: reflects the elongation ability of the material before breaking, and is an important indicator for evaluating the flexibility of the material.
Hardness: Appropriate hardness can not only ensure the insulation performance of the cable, but also avoid excessive wear during installation and use.
2. Electrical performance requirements
Electrical performance is the core requirement of insulation materials of new energy cables, mainly including:
Dielectric strength: indicates the ability of the material to withstand the action of the electric field without being broken down, and is a key indicator for evaluating the insulation performance of the cable.
Volume resistivity: reflects the difficulty of charge transfer inside the material. High volume resistivity means that the material has good insulation performance.
Dielectric loss: Under the action of the electric field, part of the electrical energy in the insulating material will be converted into heat or other forms of energy and lost. The smaller the dielectric loss, the higher the transmission efficiency of the cable.
In summary, the standard requirements for new energy cable insulation materials cover physical properties, electrical properties, heat resistance, environmental aging resistance and other aspects to ensure that the cable can maintain stable insulation performance and good operating conditions in various application scenarios.
Introduction to charging pile of DC charging device
DC charging pile refers to the pile that uses DC charging mode to charge the traction battery assembly of electric vehicles. The DC charging mode is to directly charge the traction battery assembly with the controllable DC power output from the charging pile.
The charging pile is suitable for the type of battery: the charging pile can charge at least one of the following three types of traction batteries (lithium ion battery, lead acid battery, nickel hydrogen battery).
The charging cable specifications and models applicable to the charging pile are determined according to the charging mode. There are four charging modes.
Charging mode 1: the charging connector conforms to IEC 62196-2, and the plug is 16/32A single-phase or three-phase;
Charging mode 2: the charging connector conforms to IEC 62196-2, with ICCB controller linkage between the connectors, and the plug is 16/32A single-phase or three-phase;
Charging mode 3: the charging connector conforms to IEC 62196-2, and the plug conforms to the former plus AC charging pile to provide power;
Charging mode 4: the charging connector conforms to IEC 62196-3, and the charging connector conforms to pr IEC 62196-3, which carries DC charging pile to provide power;
As one of the charging pile devices, cable is an effective way of power transmission. The cable structure is composed of conductor, insulation, signal wire core and shield. The charging cable is formed through a series of processing processes. Of course, the DC charging wire is also synthesized according to different specifications and models. Thus, the charging cable can be connected to the charging equipment to have a complete set of charging equipment to meet the charging requirements of electric vehicles.
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Guangdong OMG Transmission Technology Co., Ltd.
Electric vehicle charging cable and electric vehicle high-voltage cable product sales:
Email: leo@omgevcable.com
Tel: +86-0769-82231900 +86 181 2802 8322
Address: Songshan Lake, Dongguan City, Guangdong Province